Talking about the Application and Analysis of Low NOx Burner in Power Plant

Dengfeng China Resources Power Co., Ltd. 2*320MW unit boiler is subcritical pressure, four-corner tangential combustion, natural oil-burning burner, four corners, 20 branches and five layers. The oil burner is a simple mechanical atomization type, 12 branches and three layers; four steel ball mills, two stages of separation, negative pressure operation, and intermediate storage type. Ring steam drum furnace, single furnace, one intermediate reheat, balanced ventilation, solid slag discharge, all steel frame suspension structure, "∏" type semi-open island structure. The boiler is designed with B-ECR as the design parameter. When the unit's electrical load is 300MW, the boiler's rated evaporation is 900t/h. When the unit's electrical load is 330MW, the maximum continuous evaporation of the boiler is 1025t/h. The pulverized coal burner is a DC fixed horizontal concentrated light burner (except for the B layer of #1, #2 furnace, which is the center to expand the recirculation zone)

At present, there is no particularly perfect technology for boiler nitrogen oxides (NOx), but the harmful effects of nitrogen oxides on the environment in which humans depend and humans themselves are extremely serious: on the one hand, nitrogen oxides are the main cause of acid rain. On the other hand, under certain conditions, NOx can form photochemical smog together with hydrocarbons to destroy the atmospheric environment, seriously endanger human health and deteriorate the environment on which humans depend. With the rapid development of China's power industry, the installed capacity of thermal power has increased significantly year by year, and the problem of NOx pollution will receive more and more attention.

Since its establishment, Dengfeng China Resources Power Co., Ltd. has been practicing the energy-saving and environmentally-friendly production concept, focusing on social responsibility, starting from reality, improving itself as a starting point, continuously improving equipment and facilities, and achieving good social benefits.

Key words: low nitrogen burner, NOx, environmental protection, micro-pulverized coal combustion

1 Overview

The main technical parameters of the boiler are as follows:

2. Design and status of common coal

The design of the project uses the current actual burning coal types, the coal types are medium to low calorific value, medium volatile, high ash, medium full moisture, low sulfur and lean coal. The main components and characteristics of coal combustion are shown in the table below.

At present, the NOx emission level in boiler exhaust is relatively high. Under the load of 250MW, the measured NOx concentration in the tail is 1073/1055mg/m3. Under the 287MW load, the measured NOx concentration in the tail is 1022/1021mg/m3, which is very difficult to reduce.

3, the main design parameters of the burner

The design calculations were carried out for the design of coal types and the verification of coal types. The calculation data of the design coal types are given below.

4, primary air and pulverized coal concentrator

The optimized pulverized coal louver concentrator will be used to ensure low flow resistance, uniform air distribution, high pulverized coal concentration ratio, wear-resistant cast steel structure, durable wear resistance, and high lining at easy wear parts.珞 cast iron wear-resistant material. The pulverized coal concentrator has a short total length and can meet the requirements of on-site installation and layout. According to the existing coal quality, the pulverized coal concentrator is optimized to achieve the best ignition, burnout and low NOx emission characteristics, as shown below.

A cooling perimeter wind is arranged around the spout to cool the shutdown spout. The primary air spout adopts a flared structure to delay the mixing between the primary wind and the perimeter wind. The vertical baffle is retained between the primary and the wind, and the wind is delayed between the primary and the wind. mixing. The circumferential wind nozzle offset has the effect of reducing the slagging of the furnace wall and preventing high temperature corrosion.

5, trace oil burner

In view of the characteristics of #2 boiler and fuel combustion characteristics, the four burners of the B layer were changed into a new generation of trace oil direct ignition horizontal concentrated pulverized coal pulverized coal burner, which was used as a boiler ignition burner and a main burner to meet the boiler start and stop. The requirements are as follows.

6, secondary air vents and burnout layers

The secondary air nozzle adopts a contracted structure, delays the mixing of primary and secondary winds, effectively delays the mixing of air and pulverized coal, reduces the chance of reaction between N-containing groups and O2 in the combustion process, and effectively reduces the amount of NOx generated.

The secondary air nozzle adopts a contracted structure to delay the mixing of a secondary air. The area of ​​the secondary air vents in the main burner zone is correspondingly reduced according to the degree of reduction of the organized secondary air in the main burner zone, ensuring that the secondary wind speed of the outlet reaches a higher wind speed. The area of ​​the larger secondary air vent is ensured to have a larger outlet secondary wind momentum, which plays the role of powder in the lowermost layer, reducing the amount of slag at the bottom of the furnace and the carbon content of the large slag. The secondary wind cut circle arrangement has not changed, the same as the original design.

The high-level burnout system distributes the organized combustion air volume along the vertical direction of the furnace. The ratio of the amount of organized air in the main combustion zone to the theoretical air volume changes from λp=1.25 to λp=0.875~0.9375. At the elevation of 29m and 32m above the main burner, four layers of 16 air-fired vents are arranged, and the burnt-out wind will be placed at the four corners of the furnace.

The entire burnout air vent is opened at the corner of the same water-cooling wall at the upper part of the burner zone. The burn-out air volume accounts for about 25% to 30% of the total air volume, and the wind speed of the burnt air vent is 45m. /s~50m/s, the burnout air nozzle can swing vertically and horizontally, ±15° vertical, ±10° horizontally, according to boiler operating conditions (burnout, NOx emission, superheater steam temperature deviation) Etc.) Make appropriate adjustment of the nozzle angle to effectively adjust the smoke temperature deviation at the exit of the furnace and ensure that there is no overheating problem in the superheater tube wall.

According to the pre-reform test, the NOx emissions of the two boilers in Dengfeng Phase I:

Through the low-nitrogen burner and damper modification, the NOx emission value of the boiler outlet is reduced, the thermal deviation of the heating surface is reduced, the cost of the denitrification agent and other auxiliary consumable materials can be saved, and the resources such as ammonia gas, steam, fuel oil and the like are saved. The transformation of the project is in full compliance with the actual characteristics of the equipment of the Dengfeng project.

7, the conclusion

In the case of increasing national environmental protection requirements and increasing liquid ammonia prices, it is more important to configure the denitration system of the thermal power plant and reduce the environmental protection indicators through boiler combustion adjustment during operation, thereby ensuring the safe operation of the unit and improving the unit. Economic benefits.

Summary: This paper has modified the boiler combustion system and achieved certain results, but it needs further research and discussion on the boiler combustion process and operation optimization adjustment to achieve better results, but due to the author's lack of ability and time. The limitations of the work, there are still imperfections in the work, and further research and analysis are needed.

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